Machinery Engineer - Grangemouth

All - Other Engineering
Ref: 1049 Date Posted: Friday 16 Oct 2020
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MACHINERY Engineer - Contract

INEOS O & P

A truly global company, INEOS is one of the world’s largest chemical companies.  We require a Machinery Engineer with relevant experience to play a key role in the engineering support and maintenance of our Grangemouth KG ethylene plant

Job Purpose

To provide specialist rotating equipment support to Machinery team in the specification of asset repairs, turnarounds, management of plant surveys and development & implementation of Asset Care Policies

Special focus on Pump packages comprising: Pump, prime mover, any associated gearboxes, lubricating oil system, bearings, pump sealing system, control system, vibration and temperature protection systems.

Dimensions

 

Pumps

Steam turbines- general purpose

Compressors

Steam turbine- Special purpose

Annual Mechanical Maint. spend (£M)

Annual Mechanical Capital/NRR spend (£M)

Plant :-KG

400

44

16

6

2+

10+

Principle Accountabilities

Safety, Health, Environment (SHE)

  •  Knowledge and understanding of INEOS 20 Principles for Managing Behavioural and Process Safety to ensure integrity and personal safety.

Technical

  • Develop & implement mechanical asset care policies, assessing the criticality of our rotating equipment, conducting Failure Mode Analysis, specifying and documenting condition monitoring & Planned Preventative Maintenance requirements & specifying spares requirements
  • Define and deliver strategies for all rotating machinery in the KG business to ensure ongoing asset reliability, protective systems integrity and cost commitments.
  • Audit the care plans for all rotating equipment to achieve asset reliability targets between TAR events and avoid unplanned breakdowns.
  • Define the maintenance scope and frequency for major and minor overhauls of the critical machinery including identification of the correct resources to execute the work to a high standard.
  • Lead trouble-shooting on rotating equipment failures to establish root cause of failure and define improvements to design to eliminate faults.
  • Define and recommend reliability improvements for the rotating equipment on the asset, (including ‘bad actors’) to increase asset reliability and reduce maintenance spend.
  • Define the critical spares policy and associated annual NRR budget for the rotating equipment while meeting the reliability and working capital constraints set by the business.
  • Provide specialist machinery engineering advice and recommendations to the Process and Maintenance Departments on both day-to-day matters, responding to plant operational events and also long-term strategic direction and prioritisation.
  • Technical asset management and risk assessment, equipment strategy development and root cause failure analysis

Job Requirements

All Assets and Plants

  • Some periods of inconvenience to support planned and unplanned plant outages may be required
  • Secondment to deliver set pieces of work may be required

Qualifications, Knowledge and Skills

  • Degree qualified in a mechanical discipline with substantial experience in a manufacturing industry and with plant maintenance experience.
  • Experience on a petrochemical or refining manufacturing facility including new plant commissioning, TAR planning and execution and problem solving on large steam turbines and centrifugal compressor trains, pumps, and reciprocating compressors.
  • Experience of successfully managing major machinery TAR workscope with a proven set of KPI’s to ensure successful TAR execution and commissioning.
  • Strong communication skills and networking abilities; a good understanding of manufacturing and commercial interdependencies and a strong ability to challenge established practice and to look for improvements.
  • The application of a good level of theoretical knowledge in an operating environment, covering the major machinery types e.g. centrifugal, axial and reciprocating compressors, pumps and steam turbines
  • Technical asset management and risk assessment, equipment strategy development and root cause failure analysis
  • Good understanding of the application of the Plant Modification process and associated documentation management systems
  • Commissioning and trouble-shooting machinery systems
  • Rotor dynamics and machinery performance calculations
  • Ability to work as part of a team and influence others
  • Ability to drive initiatives through to timely completion in an efficient & effective manner
  • Strong IT skills, experienced and competent user of Word, Excel, Maximo & Business Objects preferred

How to Apply

Interested candidates should apply and upload CV